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Enamelled Copper Wire

Enamelled Copper Wire
Enamelled Copper Wire

Technical Data :

CHEMICAL BASE OF ENAMEL POLYESTER POLYESTER (MODIFIED) POLYESTERIMIDE POLYESTERIMIDE
POLYAMIDE-IMIDE
POLYURETHANE
Thermal Class Insuation/Class 130°C
"B" CLASS
155°C
"F" CLASS
180°C
"H" CLASS
200°C
DUAL COAT
155°C
"F" CLASS
Specification IS 13730-34
IEC 60317-34
IS 13730-3
IEC 60317-3
IS 13730-8
IEC 60317-8
IS 13730-13
IEC 60317-13
IEC 60317-20
Colour Light Brown To Dark Brown Light Brown To Dark Brown Light Brown To Dark Brown Light Brown To Dark Brown Copper Colour
Range-Copper 0.09 to 1 mm 0.09 to 1 mm 0.09 to 1 mm 0.09 to 1 mm 0.09 to 1 mm
Cut Through 240°C 270°C 300°C 320°C 230°C
Heat Shock 155°C 175°C 200°C 220°C 155°C
Abrasion Resistance Fair Good Very Good Excellent Fair
Flexibilty 1xD 1xD 1xD 1xD 1xD
Mech. Properties Fair Fair Very Good Excellent Moderate
Resistance To Solvents/Varnishes Good Good Excellent Excellent Moderate
Electrical Resistance Within Range Within Range Within Range Within Range Within Range

Applications :

  • Domestic Equipments. Pump Motors. Stabilizers, Transformers, Fans and Auto Electricals requiring high mechanical properties.
  • General purpose rotating & static equipments like large pump motors. generators, air-cooled transformers, voltage stabilizers, heavy-duty domestic appliances like a mixer-grinder, and washing machines. where the temperature is above class insulation B.
  • Continuously rated heavy-duty motors and tools, oil-filled transformers. Hermetic grade for AC and refrigerator compressors, furnace motors, and all class insulation H applications.
  • Special Purpose machines like wind generators. Large motors and generators extra heavy duty equipments like crane motors with heavy shock loads. AC and refrigerator compressor windings

General Data For Enamelled Round
Copper Wire As Per IS 13730/IEC 60317-0-1 (SWG) :

SWG Size (mm Nom.) Conductor Tolerance (± mm) Resistance Min @ 20°C (Ohm/mtr) Resistance Max @ 20°C (Ohm/mtr) Grade 1 (Fine Covering) For Grade 2 Wires SWG
Min. Inc. Max. OD Elongation % BDV Volts Spring Back
26 0.457 0.005 0.101067 0.107408 0.024 0.501 25 2400 43 26
27 0.417 0.005 0.121134 0.129277 0.022 0.458 25 2300 44 27
28 0.376 0.005 0.148608 0.159429 0.021 0.417 24 2300 45 28
29 0.345 0.005 0.176098 0.189827 0.020 0.382 23 2300 48 29
30 0.315 0.004 0.211987 0.226879 0.019 0.349 23 2200 50 30
31 0.295 0.004 0.241295 0.259137 0.019 0.329 23 2200 50 31
32 0.274 0.004 0.279127 0.301015 0.018 0.306 22 2200 47 32
33 0.254 0.004 0.324080 0.351104 0.018 0.286 22 2200 47 33
34 0.234 0.004 0.380835 0.414820 0.017 0.265 22 2100 49 34
35 0.213 0.003 0.462364 0.497596 0.015 0.241 21 1900 51 35
36 0.193 0.003 0.561538 0.607866 0.014 0.219 21 1800 54 36
37 0.173 0.003 0.696411 0.759307 0.013 0.197 20 1700 57 37
38 0.152 0.003 0.897900 0.988423 0.012 0.174 19 1700 59 38
66 0.132 0.003 1.183651 1.318669 0.011 0.152 18 1600 59 66
40 0.122 0.003 1.380611 1.549606 0.010 0.141 17 1500 62 40
41 0.112 0.003 1.631156 1.846980 0.009 0.130 17 1300 64 41
42 0.102 0.003 1.956648 2.238952 0.009 0.119 17 1300 64 42
43 0.091 0.003 2.441381 2.833674 0.008 0.107 16 500 64 43
44 0.081 0.003 3.057262 3.066833 0.008 0.096 15 500 67 44
45 0.071 0.003 3.939379 4.745669 0.007 0.084 13 425 45

Packing :

Enamelled Copper Wire
Spool types d1[mm] d4[mm] l1[mm] l2[mm] d14[mm] Nom. Net wire weight [Kg]
130mm cylinderical spool 130 30 115 90 130 3
PT 4 125 25 198 170 140 5
PT 10 160 30 227 200 180 10
PT 20 210 32 278 248 225 20
Spool types d1 [mm] d4 [mm] l1 [mm] l2 [mm] d14 [mm] Nom. net wire weight [kg]
Tapered
PT 4 125 25 198 170 140 5
PT 10 160 30 227 200 180 10
PT 15 180 30 227 200 200 15
PT 20 210 32 278 248 225 20
PT 25 210 32 278 248 225 25

Advantages of Enamelled Copper Wire

  • Electrical Insulation
  • High Winding Density and Improved Efficiency
  • Excellent Dielectric Strength
  • High Thermal Resistance
  • Superior Mechanical Strength
  • Moisture and Chemical Resistance
  • Durability in Dynamic Applications

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